【ALUSYS鋁熔爐熱通量采集系統(tǒng) 產(chǎn)品介紹】
一、產(chǎn)品概述
ALUSYS鋁熔爐熱通量采集系統(tǒng)是一款專為鋁冶煉行業(yè)設(shè)計(jì)的智能化熱力學(xué)參數(shù)監(jiān)測(cè)解決方案。該系統(tǒng)通過(guò)高精度傳感器與數(shù)據(jù)分析技術(shù)，實(shí)時(shí)采集熔爐內(nèi)部熱通量、溫度分布及熱能傳導(dǎo)數(shù)據(jù)，幫助用戶全面掌握熔爐運(yùn)行狀態(tài)，為工藝優(yōu)化提供可靠依據(jù)。系統(tǒng)兼容多種工業(yè)環(huán)境，適用于電解鋁、再生鋁等不同生產(chǎn)場(chǎng)景。
二、核心功能
- 多維數(shù)據(jù)采集：同步監(jiān)測(cè)熔爐壁面熱流密度、溫度梯度等關(guān)鍵參數(shù)，采樣頻率最高可達(dá)10次/秒
- 動(dòng)態(tài)熱場(chǎng)建模：基于實(shí)時(shí)數(shù)據(jù)構(gòu)建三維熱傳導(dǎo)模型，直觀顯示熔爐內(nèi)部熱能分布
- 異常預(yù)警機(jī)制：內(nèi)置智能算法可識(shí)別傳熱異常，提前預(yù)警爐襯侵蝕、結(jié)瘤等問(wèn)題
- 數(shù)據(jù)追溯系統(tǒng)：支持長(zhǎng)達(dá)五年的歷史數(shù)據(jù)存儲(chǔ)與趨勢(shì)分析，滿足工藝改進(jìn)需求
三、技術(shù)優(yōu)勢(shì)
• 模塊化設(shè)計(jì)：傳感器組支持快速拆裝維護(hù)，不影響正常生產(chǎn)進(jìn)程
• 環(huán)境適應(yīng)性：防護(hù)等級(jí)達(dá)IP67，可在-20℃至200℃工況下穩(wěn)定運(yùn)行
• 數(shù)據(jù)可視化：配備定制化操作界面，支持PC端與移動(dòng)端多平臺(tái)訪問(wèn)
• 系統(tǒng)兼容性：支持OPC、Modbus等主流工業(yè)協(xié)議，便于接入現(xiàn)有控制系統(tǒng)
四、應(yīng)用場(chǎng)景
本系統(tǒng)可有效服務(wù)于鋁熔煉過(guò)程中的多個(gè)環(huán)節(jié)：
- 電解槽能量效率評(píng)估
- 熔煉爐襯壽命預(yù)測(cè)
- 合金調(diào)配溫度控制
- 余熱回收系統(tǒng)優(yōu)化
五、服務(wù)支持
提供遠(yuǎn)程診斷、數(shù)據(jù)解讀及系統(tǒng)升級(jí)服務(wù)，配套專屬技術(shù)團(tuán)隊(duì)支持，確保設(shè)備全生命周期穩(wěn)定運(yùn)行。
【ALUSYS Aluminum Furnace Heat Flux Monitoring System Product Introduction】
I. Product Overview
The ALUSYS Aluminum Furnace Heat Flux Monitoring System is an intelligent thermodynamic monitoring solution specifically developed for aluminum smelting processes. Utilizing high-precision sensors and advanced data analytics, this system captures real-time heat flux, temperature distribution, and thermal conduction data within industrial furnaces. It supports operational decision-making across electrolytic aluminum production, recycled metal processing, and related applications.
II. Core Features
- Multi-dimensional Monitoring: Simultaneously tracks wall heat flux density and temperature gradients with sampling rates up to 10Hz
- Thermal Field Visualization: Generates dynamic 3D heat transfer models based on live data streams
- Predictive Maintenance: Intelligent algorithms detect abnormal heat transfer patterns, providing early warnings for refractory wear
- Data Analysis Suite: Includes 5-year historical data storage with comparative analysis tools
III. Technical Highlights
• Modular Architecture: Field-replaceable sensor units minimize maintenance downtime
• Robust Performance: Operates reliably in -20°C to 200°C environments with IP67 protection
• Cross-platform Access: Web-based interface supports PC and mobile devices
• Industrial Connectivity: Compatible with OPC UA, Modbus TCP protocols
IV. Application Value
This system enhances multiple production aspects:
- Energy efficiency evaluation for electrolytic cells
- Furnace lining lifecycle management
- Alloy composition temperature regulation
- Waste heat recovery optimization
V. Service Commitment
Includes remote technical support, data interpretation services, and regular system updates, backed by dedicated engineering resources throughout equipment service life.
（中英文合計(jì)約620字）
